Small Indicators
A Safer World
Sterilization Flat Reel
Any Length. Any Instrument.
Continuous paper/film sterilization reel, 200 m per roll, in 12 widths from 50 mm to 500 mm. Cut to length and heat-seal to package instruments of any size. Steam, EO and formaldehyde indicators printed.
- In Stock
- Global Supply
- Trusted Quality
- OEM/ODM
- Roll Length
- 200 m per roll (100 m on request)
- Widths
- 50, 55, 75, 100, 150, 200, 250, 300, 350, 400, 450, 500 mm
- Material
- 60 g/m² or 70 g/m² medical-grade paper (French Arjowiggins paper available) + blue/white/green medical CPP/PET composite film
- Process Indicators
- Steam: blue → black · EO: pink → yellow · Formaldehyde: red → green
Product Overview
The flat sterilization reel is a continuous tube of medical-grade paper and transparent composite film, sealed along both edges. Staff cut exactly the length needed, seal both ends with a heat sealer, and produce a custom-sized pack for anything from a single probe to a long orthopaedic instrument.
The paper side provides the microbial barrier and allows sterilant penetration; the film side shows the contents and carries the printed steam, EO and formaldehyde indicators, which change colour irreversibly so that processed packs are never confused with unprocessed ones.
Key Specifications
| Product Name | Sterilization Flat Reel |
|---|---|
| Roll Length | 200 m per roll (100 m on request) |
| Widths | 50, 55, 75, 100, 150, 200, 250, 300, 350, 400, 450, 500 mm |
| Material | 60 g/m² or 70 g/m² medical-grade paper (French Arjowiggins paper available) + blue/white/green medical CPP/PET composite film |
| Process Indicators | Steam: blue → black · EO: pink → yellow · Formaldehyde: red → green |
| Sterilization Method | Steam, ethylene oxide, formaldehyde |
| Seal | Multi-line side seals, burst-resistant |
| Manufacturing Standard | ISO 11607-1, EN 868-5; ISO 13485 quality system; CE |
| Storage | Below 25 °C and 60 % RH; recommended validity 6 months after sterilization |
Clear Change
Easy to Use
Trusted by Professionals
Features & Benefits
- Cut to any length
- Irreversible indicators
- Three-side burst-proof seal
- Clear film — see contents
- Steam, EO & formaldehyde
How to use
- Cut the reel to the required length (allow at least 30 mm above the instrument) and seal one end with a heat sealer.
- Load the instrument with sharp tips pointing away from the peel side so the pack is not punctured and can be opened safely.
- Seal the second end and mark the sterilization date, contents and operator on the film side — never write on the paper.
- Process by steam, ethylene oxide or formaldehyde. The printed indicators change colour irreversibly: blue → black for steam, pink → yellow for EO, red → green for formaldehyde.
- Store in a clean, dry area below 25 °C and below 60 % RH. Recommended validity: 6 months after sterilization while the pack remains intact.
Applications
Hospital CSSDs, dental clinics, laboratories, beauty and tattoo studios, and any facility that packages instruments of varying length.
Packaging & Shipping
| Size (inch) | Size (mm) | Packing | Carton (mm) | N.W. (kg) | G.W. (kg) |
|---|---|---|---|---|---|
| 2" | 50 mm × 200 m | 12 rolls/ctn | 420 × 220 × 320 | 15 | 15.7 |
| 2.2" | 55 mm × 200 m | 12 rolls/ctn | 420 × 220 × 350 | 16.5 | 17.2 |
| 3" | 75 mm × 200 m | 8 rolls/ctn | 420 × 220 × 320 | 15 | 15.8 |
| 4" | 100 mm × 200 m | 6 rolls/ctn | 420 × 220 × 320 | 15 | 15.8 |
| 6" | 150 mm × 200 m | 4 rolls/ctn | 420 × 220 × 320 | 15 | 15.8 |
| 8" | 200 mm × 200 m | 2 rolls/ctn | 420 × 220 × 220 | 10 | 10.8 |
| 10" | 250 mm × 200 m | 2 rolls/ctn | 420 × 220 × 270 | 12.5 | 13.2 |
| 12" | 300 mm × 200 m | 2 rolls/ctn | 420 × 220 × 320 | 15 | 15.8 |
| 14" | 350 mm × 200 m | 2 rolls/ctn | 420 × 220 × 370 | 17.5 | 18.2 |
| 16" | 400 mm × 200 m | 2 rolls/ctn | 420 × 220 × 420 | 20 | 20.8 |
| 18" | 450 mm × 200 m | 2 rolls/ctn | 420 × 220 × 470 | 22.5 | 23.2 |
| 20" | 500 mm × 200 m | 2 rolls/ctn | 420 × 220 × 520 | 25 | 25.8 |
- Export cartons with lot number and expiry date printed; palletised on request.
- Sea, air or express — EXW, FOB, CIF or DDP terms. Standard products ship in 7–15 working days.
- Custom sizes, printing and private-label packaging available for OEM/ODM orders.
Quality Assurance
- ISO 13485Quality Management System for Medical Devices
- ISO 11607Packaging for Terminally Sterilized Medical Devices
- EN 868-5Sealable Pouches & Reels of Porous Materials
- CECompliant with EU Requirements
- Batch traceabilityEvery carton carries a lot number linked to raw-material and inspection records
- Incoming & final inspectionMaterials and finished goods tested before release
Learn more about our quality system · Certificates and test reports are available on request.
Frequently Asked Questions
What is the difference between a flat reel and a gusseted reel?
A flat reel is a two-layer tube for flat and thin instruments. A gusseted reel has folded side pleats that expand to accommodate bulky items such as bowls, kits and instrument sets.
Which side of the pouch should I write on?
Write on the plastic film side, outside the seal area, or on the sealing flap. Writing on the paper can damage the porous barrier and compromise sterility.
What sterilization methods can the pouch be used with?
Paper/film pouches and reels are suitable for steam (autoclave), ethylene oxide (EO) and formaldehyde sterilization. They are not intended for dry-heat or hydrogen peroxide plasma processes, which require Tyvek® or non-woven materials.
What is the recommended storage life after sterilization?
Under clean, dry storage below 25 °C and 60 % RH we recommend a validity of 6 months after sterilization, provided the seal and packaging are undamaged. Facilities should follow their own event-related sterility policy.
